Thermal Overload Relay Applications
- Temperature compensation from -25 +60 °C
- Adjustable current setting for overload protection
- Automatic or manual reset selectable
- Suitable for three- and single-phase application
- Trip-free mechanism
- Status indication
- STOP and TEST function
- Direct mounting onto block contactors
- Sealable operating elements
Description
- 45mm width
- Suitable for contactor AF09 … AF38
- Sealable operating elements
Application / internal function
The thermal overload relays are three pole relays with bimetal tripping elements (1 per pole). The motor current flows through the bimetal tripping elements and heats them directly and indirectly. In case of an overload (over current), the bimetal elements become bent as a result of the heating. This leads to a release of the relay and a change of the contacts switching position (95-96 / 97-98). The contact 95-96 is used to control the load contactor.
The overload relays have a setting scale in Amperes, which allows the direct adjusting of the relay without any additional calculation. In compliance with international and national standards, the setting current is the rated current of the motor and not the tripping current (no tripping at 1.05 x I, tripping at 1.2 x I; I = setting current). The relays are constructed in way that they protect themselves in the event of an overload. The overload relay has to be protected against short-circuit. The appropriate short-circuit protection devices are shown in the table.
Ordering Details
Setting Ranges | Type | Order Code | Max. Fuse | Suitable for Contactors |
0.31 … 0.41 | TF42-0.41 | 1SAZ721201R1014 | 2gG | AF09 – AF38 |
0.55 … 0.74 | TF42-0.74 | 1SAZ721201R1021 | 4 gG | AF09 … AF38 |
0.74 … 1.00 | TF42-1.0 | 1SAZ721201R1023 | 6 gG | AF09 … AF38 |
1.00 … 1.30 | TF42-1.3 | 1SAZ721201R1025 | 6 gG | AF09 … AF38 |
1.30 … 1.70 | TF42-1.7 | 1SAZ721201R1028 | 10 gG | AF09 … AF38 |
1.70 … 2.30 | TF42 – 2.3 | 1SAZ721201R1031 | 10 gG | AF09 … AF38 |
2.30 … 3.10 | TF42-3.1 | 1SAZ721201R1033 | 10 gG | AF09 … AF38 |
3.10 … 4.20 | TF42-4.2 | 1SAZ721201R1035 | 20 gG | AF09 … AF38 |
4.20 … 5.70 | TF42-5.7 | 1SAZ721201R1038 | 20 gG | AF09… AF38 |
5.70 … 7.60 | TF42-7.6 | 1SAZ721201R1040 | 35 gG | AF09 … AF38 |
7.60 … 10.0 | TF42-10 | 1SAZ721201R1043 | 35 gG | AF09 … AF38 |
10.0 … 13.0 | TF42-13 | 1SAZ721201R1045 | 40 gG | AF09 … AF38 |
13.0 … 16.0 | TF42-16 | 1SAZ721201R1047 | 40 gG | AF09 … AF38 |
16.0 … 20.0 | TF42-20 | 1SAZ721201R1049 | 63 gG | AF09 … AF38 |
20.0 … 24.0 | TF42-24 | 1SAZ721201R1051 | 63 gG | AF09 … AF38 |
Technical Data
Overload Relay Type | TF42 | ||||
Up to 20.0 A | Up to 38.0 / 40.0 A | ||||
Standards | Conformity to standards | IEC / EN60947-1, IEC/EN60947-4-1, IEC/EN60947-5-1,UL 508, CSA C22.2 No. 14 | |||
Phase loss sensitivity | (acc. to IEC / EN 60947-4-1) | Yes | |||
General Data | Mounting Position | Position 1 | |||
Degree of protection | (acc. to IEC 60947-1) | IP 20 | |||
IEC | |||||
Main Circuit | Rated Operational Voltage Ue | 690 V AC | |||
Rated operational current AC-3 Ie | up to 20.0A | up to 38.0 / 40.0 A (50oC) | |||
Rated Frequency | 50 / 60 Hz | ||||
Trip Class | 10 | ||||
Isolation Data | Rated impulse withstand voltage Uimp | 6kV | |||
(acc. to IEC/EN 60947-1) | Rated isnulation voltage Ui | 690 V | |||
Environmental Data | Ambient air temperature range | ||||
Operation | Open – compensated | -25 … + 60oC | |||
Open | -25 … + 60oC | ||||
Storage | -50 .. + 80oC | ||||
Altitude | ≤ 2000m | ||||
Vibration | (acc. to IEC/EN 60068-2-27) | 5 g / 3-150Hz | |||
Shock | (acc. to IEC/EN 60068-2-27) | 25 g / 11 ms | |||
Auxiliary Circuit | Rated Operational Voltage Ue | (acc. to IEC/EN 60947-5-1 Utilisation category) | |||
AC-15 | 110-120V | N.C. | 3A | ||
N.O. | 0.75A | ||||
220-230-240 V | N.C. | 3A | |||
N.O. | 0.75A | ||||
400V | N.C. | 0.75A | |||
N.O. | 0.75A | ||||
480-500 V | N.C. | 0.75A | |||
N.O. | 0.75A | ||||
600 V | N.C. | 0.6A | |||
N.O. | – | ||||
DC-13 | 24 V | N.C. | 1.25A | ||
N.O. | 1.25A | ||||
110-120-125V | N.C. | 0.55A | |||
N.O. | 0.55A | ||||
250 V | N.C. | 0.27A | |||
N.O. | 0.27A | ||||
500 V | N.C. | 0.15A | |||
N.O. | 0.15A | ||||
Minimum Switching Capacity | 17 V / 3mA | ||||
Short-Circuit Protection Device | N.C. | 6 | |||
N.O. | 4 | ||||
Connecting Capacity | Main Circuit | Rigid | 1 or 2 x | 0.75 … 4 mm2 | 1.5 … 2.5mm2 – 2.5 … 10 mm2 |
Flexible with ferrule | 1 or 2 x | 0.75 … 4 mm2 | 1.5 .. 6 mm2 | ||
Flexible without ferrule | 1 or 2 x | 0.75 … 4 mm2 | 2.5 … 4 mm2 – 4 … 6 mm2 | ||
Stripping Length | 12mm | ||||
Tightening torque | 1.5 … 2.5 Nm | 2.5 … 2.7 Nm | |||
UL / CSA | |||||
Main Circuit | Max. Operational Voltage | 600 V AC | |||
Trip Rating | 125% of FLA | ||||
Connecting Capacity | Main Circuit | Stranded | 1 or 2 x | AWG 18 … 10 | AWG 14 … 6 |
Flexible without Ferrule | 1 or 2 x | AWG 18 … 10 | AWG 14 … 6 | ||
Stripping length | 12mm | ||||
Tightening torque | 13… 22 lb.in | 22 lb.in | |||
Auxiliary Circuit | Stranded | 1 or 2 x | AWG 18 … 12 | ||
Flexible without ferrule | 1 or 2 x | AWG 18 … 12 | |||
Stripping Length | 9 mm | ||||
Tightening Torque | 9 … 13lb.in |